BU-808: How to Prolong Lithium-based Batteries
Battery research is focusing on lithium chemistries so much that one could imagine that the battery future lies solely in lithium. There are good reasons to be optimistic as lithium-ion is, in many ways, superior to other chemistries. Applications are growing and are encroaching into markets that previously were solidly held by lead acid, such as standby and load leveling. Many satellites are also powered by Li-ion.
Lithium-ion has not yet fully matured and is still improving. Notable advancements have been made in longevity and safety while the capacity is increasing incrementally. Today, Li-ion meets the expectations of most consumer devices but applications for the EV need further development before this power source will become the accepted norm.
As battery care-giver, you have choices in how to prolong battery life. Each battery system has unique needs in terms of charging speed, depth of discharge, loading and exposure to adverse temperature. Check what causes capacity loss, how does rising internal resistance affect performance, what does elevated self-discharge do and how low can a battery be discharged? You may also be interested in the fundamentals of battery testing.
What Causes Lithium-ion to Age?
The lithium-ion battery works on ion movement between the positive and negative electrodes. In theory such a mechanism should work forever, but cycling, elevated temperature and aging decrease the performance over time. Manufacturers take a conservative approach and specify the life of Li-ion in most consumer products as being between 300 and 500 discharge/charge cycles.
Evaluating battery life on counting cycles is not conclusive because a discharge may vary in depth and there are no clearly defined standards of what constitutes a cycle(See BU-501: Basics About Discharging). In lieu of cycle count, some device manufacturers suggest battery replacement on a date stamp, but this method does not take usage into account. A battery may fail within the allotted time due to heavy use or unfavorable temperature conditions; however, most packs last considerably longer than what the stamp indicates.
The performance of a battery is measured in capacity, a leading health indicator. Internal resistance and self-discharge also play roles, but these are less significant in predicting the end of battery life with modern Li-ion.
Figure 1 illustrates the capacity drop of 11 Li-polymer batteries that have been cycled at a Cadex laboratory. The 1,500mAh pouch cells for mobile phones were first charged at a current of 1,500mA (1C) to 4.20V/cell and then allowed to saturate to 0.05C (75mA) as part of the full charge saturation. The batteries were then discharged at 1,500mA to 3.0V/cell, and the cycle was repeated. The expected capacity loss of Li-ion batteries was uniform over the delivered 250 cycles and the batteries performed as expected.
Eleven new Li-ion were tested on a Cadex C7400 battery analyzer. All packs started at a capacity of 88–94% and decreased to 73–84% after 250 full discharge cycles. The 1500mAh pouch packs are used in mobile phones.
Although a battery should deliver 100 percent capacity during the first year of service, it is common to see lower than specified capacities, and shelf life may contribute to this loss. In addition, manufacturers tend to overrate their batteries, knowing that very few users will do spot-checks and complain if low. Not having to match single cells in mobile phones and tablets, as is required in multi-cell packs, opens the floodgates for a much broader performance acceptance. Cells with lower capacities may slip through cracks without the consumer knowing.
Similar to a mechanical device that wears out faster with heavy use, the depth of discharge (DoD) determines the cycle count of the battery. The smaller the discharge (low DoD), the longer the battery will last. If at all possible, avoid full discharges and charge the battery more often between uses. Partial discharge on Li-ion is fine. There is no memory and the battery does not need periodic full discharge cycles to prolong life. The exception may be a periodic calibration of the fuel gauge on a Smart battery or intelligent device(See BU-603: How to Calibrate a “Smart” Battery)
The following tables indicate stress related capacity losses on cobalt-based lithium-ion. The voltages of lithium iron phosphate and lithium titanate are lower and do not apply to the voltage references given.
Table 2 estimates the number of discharge/charge cycles Li-ion can deliver at various DoD levels before the battery capacity drops to 70 percent. DoD constitutes a full charge followed by a discharge to the indicated state-of-charge (SoC) level in the table.
100% DoD is a full cycle; 10% is very brief. Cycling in mid-state-of-charge would have best longevity.
Lithium-ion suffers from stress when exposed to heat, so does keeping a cell at a high charge voltage. A battery dwelling above 30°C (86°F) is considered elevated temperature and for most Li-ion a voltage above 4.10V/cell is deemed as high voltage. Exposing the battery to high temperature and dwelling in a full state-of-charge for an extended time can be more stressful than cycling. Table 3 demonstrates capacity loss as a function of temperature and SoC.
What Can the User Do?
Environmental conditions, not cycling alone, govern the longevity of lithium-ion batteries. The worst situation is keeping a fully charged battery at elevated temperatures. Battery packs do not die suddenly, but the runtime gradually shortens as the capacity fades.
Lower charge voltages prolong battery life and electric vehicles and satellites take advantage of this. Similar provisions could also be made for consumer devices, but these are seldom offered; planned obsolescence takes care of this.
A laptop battery could be prolonged by lowering the charge voltage when connected to the AC grid. To make this feature user-friendly, a device should feature a “Long Life” mode that keeps the battery at 4.05V/cell and offers a SoC of about 80 percent. One hour before traveling, the user requests the “Full Capacity” mode to bring the charge to 4.20V/cell.
The question is asked, “Should I disconnect my laptop from the power grid when not in use?” Under normal circumstances this should not be necessary because charging stops when the Li-ion battery is full. A topping charge is only applied when the battery voltage drops to a certain level. Most users do not remove the AC power, and this practice is safe.
Modern laptops run cooler than older models and reported fires are fewer. Always keep the airflow unobstructed when running electric devices with air-cooling on a bed or pillow. A cool laptop extends battery life and safeguards the internal components. Energy Cells, which most consumer products have, should be charged at 1C or less. Avoid so-called ultra-fast chargers that claim to fully charge Li-ion in less than one hour.
What is 1500mah battery
TRS-80 introduced by Radio Shack (1977)
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Li-ion battery 1500mAh 3.7V
This 1500mah lithium battery is small, light and durable! Trough standard JST 2mm female connector it will give you normal 3.7V that will power your projects whole day (and night). With all this battery has a built-in system for protection from too high voltage (prevents overcharging), too low voltage and short circuit. That’s how it protects the battery and secures its longer work and protects you from the danger of this battery!
Nominal voltage: 3.7V Capacity: 1500mAh, 5.55Wh Dimensions: 47.7 x 29.5 x 9.8mm Standard JST-PH-2mm connector
Product features
Complimentary technical support
Complimentary technical support
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Copyright (c) 2023 Soldered. All rights reserved.
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No Air Shipping
Please note that shipping regulations have recently changed for batteries. We are no longer able to ship lithium polymer batteries via any Air shipping method. This includes all international destinations outside the USA. In the USA, you will only be presented with ground-based shipping options if your order contains a lipo battery. If you need to receive your order quickly and would like to ship with one-day or two-day shipping options, consider splitting your order up into an order of only batteries (shipping ground) and everything else.
Due to IATA shipping regulations, batteries shipping AIR must have a charge of less than 30%. A lithium polymer battery which stays in this state for long periods of time will become damaged. For this reason, GetFPV does not ship batteries using Air shipping.
If you want to ship batteries via air shipping, you can set up an account through our freight forwarding partner MyUS.com. Follow instructions on their website to learn more.